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FBMX BMX Forum / Tech Help / make your own modulever - step by step - part 2 Moderated by mattesque  
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Posts from back in the day.

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if you haven't read part one yet click here.

here are some more details for converting a tech 99 to a modulever.

mercer writes: "good luck ! this is not to hard to do.... here is what you need to do when you use a tech 99 lever.

drill the lever hanger and then insert the piece of the gyro cable stop into the lever with crazy glue on it in and wind the set screw from the lever in to hold it. dry it then cut of the extra bit hanging out, if any.

file out little knotch so the set pin does not force the lever out. dremel out the front of the lever till you can see the old gyro part you"ve glued in. dremel till the cables fit right.

then get a 990 mount drill it out 2mm to fit 2 cables side by side, get  2 set screws with allen type head. sand it down a little then drill out lever to match/ grease ever thing !!

insert into lever then push cables into the 990,s hole-- clamp it down. slow and tight I use grease to keep it from siezing. get some braided flexy cables to give it that custom touch /you can adjust the tension on each cable then  seperatly..that"s right!!   

now! I made my knarps out of 990 cable stops .filed by hand for 2hours .shiiiit! then decide how long you want your housing ... camp the knarps then cut of the extra shit.. 

if you get it done up to here you only need to do 1 thing and that is to use an elastic band and wrap it around  so the cables dont slip off the oryg tabs.

here you can see the braided flexies he uses for his top cables and the elastic he uses to keep his cables from popping off.

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Sep. 29, 2012 2:37 AM
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